PE Foam Manufacturer & Supplier
Firefox Foam supplies soft, high-density, and thin PE foam materials for industrial packaging, cushioning, and OEM production, tailored to your specific thickness, dimensions, and order volume requirements.
PE Foam Product Range
|
Product Series |
Key Characteristics & Selection Focus |
Best Suited For |
|
Soft PE Foam |
High softness and conformity; focus on compression set, thickness, and surface protection needs. |
Protective padding and cushioning applications. |
|
High Density PE Foam |
Higher density; evaluate compression load, rebound performance, dimensional stability, and actual conditions. |
Applications requiring a firmer foam specification (subject to testing). |
|
PE Foam Thin |
Thin profile; ideal for surface separation and space-limited packaging designs. Evaluate thickness alongside actual protection requirements. |
Thin cushioning layers and surface protection. |
PE Foam Grades & Physical Properties Comparison
|
Property |
Soft PE Foam |
High Density PE Foam |
Thin PE Foam |
|
Primary selection focus |
Softer cushioning requirements |
Higher material density and potentially firmer support |
Limited thickness and space-saving designs |
|
Key specification |
Density and compression response |
Density, compression stress, and recovery |
Thickness, density, and dimensional tolerance |
|
Cushioning design |
Evaluate softness and impact requirements |
Evaluate load resistance and compression behavior |
Evaluate whether the available thickness provides sufficient protection |
|
Typical format to consider |
Sheets, rolls, or cut components |
Sheets, blocks, or converted parts |
Thin sheets or rolls |
|
Density (kg/m³) |
25 – 45 kg/m³ |
60 – 300+ kg/m³ |
25 – 60 kg/m³ |
|
Thickness (mm) |
1.0 – 50.0 mm |
5.0 – 100.0 mm |
0.5 – 3.0 mm |
|
Compression strength (kPa) |
20 – 50 kPa (at 25% compression) |
80 – 300+ kPa (at 25% compression) |
15 – 40 kPa (at 25% compression) |
|
Water absorption (%) |
< 1.0% (Closed-cell structure) |
< 1.0% (Closed-cell structure) |
< 1.0% (Closed-cell structure) |
Our PE foam delivers optimal cushioning, density, and environmental resistance for industrial applications.
Cushioning & Impact: Thickness (e.g., 1mm–50mm) and compression behavior dictate impact distribution and shock absorption.
Density & Firmness: Ranging from 25–80 kg/m³ (soft) to 100–300+ kg/m³ (high-density). We evaluate compression response and dynamic loads beyond just density.
Moisture Resistance: Our closed-cell structure offers a water absorption rate of <1%, significantly outperforming open-cell alternatives.
Thickness & Space Efficiency: Thin profiles (e.g., 1–2mm) provide surface protection, while thicker sections offer maximum cushioning for fragile items.
We deliver ready-to-use industrial components engineered to your exact CAD specifications, rather than just raw foam.
Adhesive Lamination (PSA): Single or double-sided pressure-sensitive adhesive coating (Acrylic, Rubber, or 3M alternatives).
Precision Die-Cutting & CNC Routing: Custom shape cutting, kiss-cutting, and complex gasket geometries.
Flame & Heat Lamination: Multi-layer foam bonding, aluminum foil backing (for thermal barriers), or fabric/mesh lamination.
Thermoforming & Embossing: Heat-compression molding for 3D contoured parts and textured surfaces.
PE Foam Custom Converting
For OEM manufacturers and industrial buyers, we provide comprehensive custom converting services to ensure precise fit, protection, and production efficiency.
Customization Options We Support:
- Thickness & Dimensions: Custom sheet/roll sizes and thicknesses with strict dimensional tolerances.
- Density & Firmness: Material selection matched to your target values or approved reference samples.
- Shape & Cutting: Precision die-cutting and CNC routing for custom components, inserts, strips, and pads based on your drawings.
- Surface & Color: Custom color matching, surface treatments, and material identification markings.
- Application Conditions: Tailored material recommendations based on your expected load, temperature range, moisture exposure, and contact materials.
- Inspection Requirements: Defined critical dimensions and acceptance criteria (e.g., AQL standards) verified before production.
Our Customization Process:
- Requirement Review: Share your application details, CAD drawings, target specifications, and estimated volume.
- Feasibility & Quotation: We confirm technical feasibility, material selection, tooling requirements, MOQ, and pricing.
- Sampling & Approval: We produce physical samples for your dimensional and performance approval.
- Mass Production & Delivery: Upon sample sign-off and deposit, we proceed with mass production and arrange shipping.
PE Foam Quality Control and Bulk Supply
We ensure consistent material specifications and strict quality control to reduce production variation and waste in your downstream manufacturing.
Material Specifications
We strictly document and verify the agreed foam type, density (e.g., 25–300 kg/m³), thickness, and dimensions against the master specification.
01
Dimensional Inspection
We identify critical measurements and maintain precise tolerances for sheets, rolls, or converted parts—typically ±0.5mm for thickness and ±1mm for cut dimensions.
02
Sample Approval
Production strictly references your approved physical sample or signed specification sheet, ensuring total batch-to-batch consistency.
03
Packaging Protection
We utilize heavy-duty packaging (e.g., woven bags or reinforced cartons) to protect the foam from dirt, moisture, compression, and handling damage.
04
Shipment Planning
We confirm exact packing quantities, carton dimensions, gross weight, and total CBM (Cubic Meter) before arranging transportation to prevent freight discrepancies.
05
FAQ
As one of the most professional pe foam suppliers in China, we have world-leading production equipment and strong manufacturing capabilities. Please rest assured to wholesale premium pe foam at competitive price from our factory. Customized orders are welcome.